{"id":10750,"date":"2025-03-24T12:47:30","date_gmt":"2025-03-24T10:47:30","guid":{"rendered":"https:\/\/www.zfoam.com\/thermal-management-of-batteries-in-hybrid-vehicles\/"},"modified":"2025-03-24T12:47:30","modified_gmt":"2025-03-24T10:47:30","slug":"thermal-management-of-batteries-in-hybrid-vehicles","status":"publish","type":"post","link":"https:\/\/www.zfoam.com\/en\/thermal-management-of-batteries-in-hybrid-vehicles\/","title":{"rendered":"Thermal management of batteries in hybrid vehicles"},"content":{"rendered":"<p><span style=\"font-weight: 400;\">Have you ever wondered how the temperature of an electric battery in a hybrid vehicle is kept within the right margins without sacrificing performance or safety? <\/span><\/p>\n<p><span style=\"font-weight: 400;\">Today we want to share a <\/span><b>success story from Rogers Corporation<\/b><span style=\"font-weight: 400;\">, a leader in <\/span><b>technical foams<\/b><span style=\"font-weight: 400;\"> and high-performance solutions for the <\/span><b>automotive industry,<\/b><span style=\"font-weight: 400;\"> and show how at<\/span><b> ZFoam<\/b><span style=\"font-weight: 400;\">, as <\/span><b>official distributors and converters<\/b><span style=\"font-weight: 400;\"> of their materials, we provide manufacturers and suppliers with<\/span><span style=\"font-weight: 400;\"> the most advanced <\/span><b>battery thermal management.<\/b><\/p>\n<p>&nbsp;<\/p>\n<h2><b>The challenge: keeping the battery\u00b4s temperature in the optimal range<\/b><\/h2>\n<p><span style=\"font-weight: 400;\">In a hybrid vehicle, <\/span><b>controlling the temperature <\/b><span style=\"font-weight: 400;\">of the battery is vital to <\/span><b>extend its useful life <\/b><span style=\"font-weight: 400;\">and ensure<\/span> <b>efficient performance.<\/b><span style=\"font-weight: 400;\">. Lithium-ion cells expand and contract with each charge and discharge cycle, while suffering extreme thermal variations: from very low temperatures in winter to the intense heat of the engine compartment. <\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Risks due to overheating or excessive cooling<\/b><span style=\"font-weight: 400;\">: Loss of autonomy and possible reduction of the battery&#8217;s useful life.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Vibrations and changes in volume<\/b><span style=\"font-weight: 400;\">: Potential damage to the cells which, if not managed, can lead to safety issues.<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">With these challenges in mind, <\/span><b>Rogers <\/b><span style=\"font-weight: 400;\">designed a solution that integrates a <\/span><b>foam separator <\/b><span style=\"font-weight: 400;\">with very specific properties to ensure ideal <\/span><b>thermal management <\/b><span style=\"font-weight: 400;\">of the batteries.<\/span><\/p>\n<p>&nbsp;<\/p>\n<h2><b>A foam separator that acts as a spring is the solution provided<\/b><\/h2>\n<p><span style=\"font-weight: 400;\">Rogers&#8217; innovation centres on a <\/span><b>foam separator<\/b><span style=\"font-weight: 400;\"> that sits between the battery cells and the cooling fins. This achieves: <\/span><\/p>\n<ol>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Constant contact<\/b><span style=\"font-weight: 400;\">:<\/span><span style=\"font-weight: 400;\">.<br \/>\n<\/span><span style=\"font-weight: 400;\">The foam ensures that the aluminium cooling fins remain in contact with the pouches containing the lithium-ion chemistry.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Uniform pressure<\/b><span style=\"font-weight: 400;\">:<\/span><span style=\"font-weight: 400;\">.<br \/>\n<\/span><span style=\"font-weight: 400;\">By acting as a spring, the foam compensates for<\/span><b> the expansion and contraction<\/b><span style=\"font-weight: 400;\"> of the cells, always keeping them at the optimum distance from the cooling fins.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Efficient thermal management<\/b><span style=\"font-weight: 400;\">:<\/span><span style=\"font-weight: 400;\">.<br \/>\n<\/span><span style=\"font-weight: 400;\">With this direct contact, heat is dissipated evenly, <\/span><b>reducing overheating <\/b><span style=\"font-weight: 400;\">and protecting the battery from excessive temperatures.<\/span><\/li>\n<\/ol>\n<p>&nbsp;<\/p>\n<h2><b>Soft, fast-recovery foam<\/b><\/h2>\n<p><span style=\"font-weight: 400;\">For the separator to fulfil its purpose, the choice of <\/span><b>foam<\/b><span style=\"font-weight: 400;\"> is crucial:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Deflection by compression force (softness)<\/b><span style=\"font-weight: 400;\">: This determines how \u2018soft\u2019 or \u2018hard\u2019 the foam is when compressed, and how it behaves at different pressures.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Ideal compression curve<\/b><span style=\"font-weight: 400;\">: The shape of the compression curve must adapt to the expansion range of the cells, without exerting excessive pressure or falling short.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Fast recovery<\/b><span style=\"font-weight: 400;\">: After being compressed, the foam quickly returns to its original shape, guaranteeing continuous and reliable operation.<\/span><\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<p><img decoding=\"async\" class=\"aligncenter size-fusion-600 wp-image-10734\" src=\"https:\/\/www.zfoam.com\/wp-content\/uploads\/2025\/02\/ZFoam-Espumas-para-control-temperatura-de-baterias-600x264.jpg\" alt=\"Battery foams\" width=\"600\" height=\"264\" srcset=\"https:\/\/www.zfoam.com\/wp-content\/uploads\/2025\/02\/ZFoam-Espumas-para-control-temperatura-de-baterias-200x88.jpg 200w, https:\/\/www.zfoam.com\/wp-content\/uploads\/2025\/02\/ZFoam-Espumas-para-control-temperatura-de-baterias-300x132.jpg 300w, https:\/\/www.zfoam.com\/wp-content\/uploads\/2025\/02\/ZFoam-Espumas-para-control-temperatura-de-baterias-400x176.jpg 400w, https:\/\/www.zfoam.com\/wp-content\/uploads\/2025\/02\/ZFoam-Espumas-para-control-temperatura-de-baterias-600x264.jpg 600w, https:\/\/www.zfoam.com\/wp-content\/uploads\/2025\/02\/ZFoam-Espumas-para-control-temperatura-de-baterias-768x338.jpg 768w, https:\/\/www.zfoam.com\/wp-content\/uploads\/2025\/02\/ZFoam-Espumas-para-control-temperatura-de-baterias-800x352.jpg 800w, https:\/\/www.zfoam.com\/wp-content\/uploads\/2025\/02\/ZFoam-Espumas-para-control-temperatura-de-baterias-1024x450.jpg 1024w, https:\/\/www.zfoam.com\/wp-content\/uploads\/2025\/02\/ZFoam-Espumas-para-control-temperatura-de-baterias-1200x527.jpg 1200w, https:\/\/www.zfoam.com\/wp-content\/uploads\/2025\/02\/ZFoam-Espumas-para-control-temperatura-de-baterias.jpg 1365w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<h2><b>ZFoam is an official distributor and processor for Rogers Corporation<\/b><\/h2>\n<p><span style=\"font-weight: 400;\">At ZFoam, we collaborate with the best raw material suppliers to develop <\/span><b>technical foam solutions<\/b><span style=\"font-weight: 400;\"> that meet the strictest requirements. In the case at hand, we are  <\/span><b>official distributors and transformers for <\/b><span style=\"font-weight: 400;\">Rogers Corporation, making this cutting-edge battery thermal management technology available to manufacturers and suppliers in the <\/span><b>automotive industry<\/b><span style=\"font-weight: 400;\">.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Our role focuses on:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Materials supply<\/b><span style=\"font-weight: 400;\">: We offer the foams designed by Rogers, guaranteeing availability and local support.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Conversion and adaptation<\/b><span style=\"font-weight: 400;\">: We cut, die-cut or shape to size so that the foam pieces fit perfectly in each automotive project.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Application advice<\/b><span style=\"font-weight: 400;\">: We share our knowledge on how to integrate the foam separator in the different battery formats (prismatic, pouch, etc.), always in line with Rogers&#8217; guidelines.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Commitment to quality<\/b><span style=\"font-weight: 400;\">: We operate in environments with high standards of cleanliness and traceability, meeting the demands of the automotive sector.<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">In this way, we facilitate the agile and personalised delivery of this innovation to your production lines, offering the possibility of improving the efficiency and safety of <\/span><b>hybrid vehicles<\/b><span style=\"font-weight: 400;\">.<\/span><\/p>\n<p>&nbsp;<\/p>\n<h3><b>Do you want to enhance the thermal efficiency of your hybrid batteries?<\/b><\/h3>\n<p><span style=\"font-weight: 400;\">Thermal management is a critical aspect in the evolution of hybrid vehicles, and at ZFoam we know that <\/span><b>technical foams <\/b><span style=\"font-weight: 400;\">play an essential role.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">We are ready to <\/span><b>help you throughout the process <\/b><span style=\"font-weight: 400;\">of acquisition, transformation and application of this technology.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">If you would like to optimise the thermal performance of your batteries or improve the reliability of your hybrid system, <\/span><strong><a href=\"https:\/\/www.zfoam.com\/en\/contact\/\">please contact us<\/a><\/strong><span style=\"font-weight: 400;\">.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">We will be with you every step of the way to ensure your projects achieve maximum performance and reliability!<\/span><\/p>\n<p>&nbsp;<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Have you ever wondered how the temperature of an electric battery in a hybrid vehicle is kept within the right margins without sacrificing performance or safety? Today we want to share a success story from Rogers Corporation, a leader in [&hellip;]<\/p>\n","protected":false},"author":3,"featured_media":10731,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[35],"tags":[],"class_list":["post-10750","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-industry-en"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.2 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Foams for hybrid vehicle batteries- ZFoam<\/title>\n<meta name=\"description\" content=\"Rogers&#039; innovation focuses on a foam separator that sits between the battery cells and the cooling fins.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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