A challenge we share

From filming in the Amazon rainforest to aligning a satellite in low orbit, everything has an Achilles heel: your equipment.

A camera worth the price of a luxury car, a sensor assembled in a clean room, an irreplaceable electronics rack… all it takes is a pothole or a bump at customs to turn your investment into scrap metal. Have you ever found yourself holding your breath before opening the box at your destination?

To banish that ‘cold sweat,’ we offer Explorer Cases and our customised technical foams from ZFoam. A shockproof policy for peace of mind.

 

Customisation as a competitive edge<br srcset=We know that no two pieces of equipment are alike—and each one has its own demands. Properly identifying or custom-fitting a device or component can help you prevent costly surprises, streamline management, and even save valuable time.
3D modelling: we work from your blueprints—or design directly from physical parts.
Rapid prototyping:
CNC & water jet cutting: final foam in PE, EVA, PU, Zotek® or hybrids, machined to ±0.3 mm tolerances.
Lamination & branding: technical fabrics, Kevlar®, printed vinyl or laser engraving to code slots, serial numbers or QR tags.
Plug-and-play delivery: the case arrives fully ready—open the lid and place your equipment. That’s it.
Need something out of the ordinary? Just ask—we’ll design it.
Want to stop worrying about logistics?
Now you know each instrument travels safe and snug: no gaps, no shocks, no moisture, no static.
With Explorer Cases and ZFoam’s watertight custom inserts, that peace of mind becomes routine.
Controlled costs: fewer breakages, fewer replacements, fewer hours wasted on repairs.
Streamlined operations: instant inventory and intuitive layout—every technician finds what they need in seconds.
Enhanced brand image: your equipment arrives in perfect condition—and your customer notices.
Ready to see the difference?
Contact the ZFoam team and tell us what you need to protect.
We’ll design the perfect solution so your project travels as safely as if it never left the lab.” width=”600″ height=”375″>

 

Sectors that cannot afford to fail

Sector by sector, you will discover that, far from being an extra cost, this intelligent protection for your equipment multiplies productivity and peace of mind. . Explorer Cases, combined with ZFoam foam engineering, function as an invisible shield that prevents incidents, surprise bills and sleepless nights…

 

1. Aerospace

When every extra gram translates into litres of fuel and every micro-vibration can throw a gyroscope off course, waterproof protection is not optional.

  • Critical mass reduction with the Heavenly Light line (ultra-light series from Explorer Cases), up to 30% lighter: more payload, less fuel consumption
  • IP67 sealing that shields sensors from depressurisation and sandy runways.
  • PA & PVDF foams that meet technical specifications.

 

2. Defence & tactical security

For operations where dust, humidity or impact can put equipment out of action.

  • Multi-point interior that immobilises long weapons and optics, compatible with metal bar and TSA lock.
  • Anti-corrosion compounds and conductive and static dissipative foams that drain static in deserts and jungles.
  • Cases assessed under STANAG 4280 (NATO packaging standard) / DEF-STAN 81-41 (British defence standard): ready for NATO deployments.

 

3. Critical electronics

  • ESD-safe cells that divert charge before it touches the PCB.
  • CNC cavities that fit connectors and boards without play; zero micro-knocks in urban logistics.
  • Integrated RFID tags: complete inventory in <3 seconds, even with gloves on.

 

4. Professional audiovisual production

  • Two-colour pick-and-pluck foams that instantly reveal any empty spaces.
  • Positive buoyancy for coastal shoots; the camera will not sink.
  • Self-lubricating wheels and soft-grip handles: less equipment fatigue, more focus on the scene.

 

5. Industrial MRO & line stations

In maintenance operations, every second counts: a lost spanner or FOD (Foreign Object Debris) on the runway means delays and penalties.

  • 5140 chassis with AIBOX rails (modular boxes for spare parts): small parts always aligned, no ‘orphan screws’.
  • Removable drawers that transform into a work tray on the wing or turbine.
  • Automatic purge valve, preventing the vacuum effect when moving from the hangar to the pressurised cabin.

 

6. Healthcare and humanitarian aid

  • ISO 13485 grade foams that withstand UV-C disinfection without collapsing.
  • Aerogel core that maintains +2 °C / +8 °C for 72 hours: vaccines remain intact in extreme climates.
  • Smooth surface with no corners for quick cleaning and demanding field protocols.
  • ISO 13485 grade foams; allow decontamination with UV-C without collapsing the cell structure.
  • Internal aerogel that maintains +2 °C / +8 °C for 72 hours: vaccines and reagents safe.
  • Smooth surface, no corners, for quick cleaning in the field.

 

ZFoam cases for photographic equipment

 

Customisation of Explorer Cases as an added value

We know that not all equipment is the same and that each piece has special needs. Correctly identifying or customising a piece of equipment or a part allows us to anticipate unforeseen events and even save time and management costs or avoid unexpected incidents:

  1. 3D modelling: we receive your plans or design based on actual parts.
  2. Fast prototyping:
  3. CNC & water jet cutting: we move on to the final foam (PE, EVA, PU, Zotek® or mixed) with tolerances of ±0.3 mm.
  4. Lamination and branding: technical textiles, Kevlar, printed vinyl, or laser engraving to code positions, serial numbers, or QR codes.
  5. Plug-and-play deliver: the case arrives ready to use; just open the lid and place your equipment inside. That’s it.

Need something extraordinary? You ask, we design it.

Would you like to forget about logistical headaches?

Now you know that every instrument rests and travels perfectly without gaps, knocks, moisture, or static discharge.
With Explorer Cases and ZFoam watertight cases, you can make this scenario routine.

  • Controlled costs: fewer breakages, fewer replacements, fewer hours lost on repairs.
  • Streamlined operations: instant inventory and intuitive layout, every technician can find what they need in seconds.
  • Brand image: your equipment arrives in perfect condition, and your customer notices.

Want to see for yourself? Contact the ZFoam team and tell us what you need to protect.

We will design the perfect solution so that your project travels as safely as if it never left the laboratory.