En ZFoam llevamos años colaborando estrechamente con los fabricantes líderes en espumas reticuladas, y por eso conocemos en profundidad los materiales Ecozote®. Esta gama representa un avance real hacia la sostenibilidad, sin sacrificar ni una sola de las propiedades técnicas que exige un diseño de packaging, una pieza industrial o un componente deportivo de alto nivel.
Ecozote® incorporates between 30% and 40% recycled content—either post-industrial (PIR) or post-consumer (PCR)—with the same cellular structure, purity and stability that characterises its conventional equivalents. All this is achieved thanks to a clean foaming process based on atmospheric nitrogen, without chemical residues or added blowing agents.
Sustainability without compromising performance
Ecozote® was created to offer solutions with a lower environmental footprint in sectors that cannot afford to compromise on quality: automotive, aeronautics, electronics, sports, logistics, healthcare, etc.
The available grades combine different densities, colours and finishes to suit both technical designs and brand image applications. The result is a recycled foam with the same dimensional accuracy, lightness, mechanical strength and impeccable aesthetics demanded by our industrial customers.
What type of Ecozote® do I need?
The current range of Ecozote® foams offers two main lines:
- Ecozote® LDR: incorporating a minimum of 30% post-industrial recycled material (PIR), with colour aesthetics and excellent mechanical performance. Ideal for customised solutions that require good appearance and repeatability. Available in various densities, such as LDR18 or LDR27, already approved for multiple sectors.
- Ecozote® PE/R: formulated with approximately 30% post-consumer recycled material (PCR), with a matt black appearance and fine cell structure. The preferred option when the aim is to reinforce the circular economy message or access green public procurement programmes. The LD24 FR version adds fire-retardant properties for demanding environments such as aeronautics.
Both materials feature a closed-cell structure, high elastic recovery and low VOC emissions, making them ideal for reusable packaging, sensitive components, vehicle interiors, sports parts and more.
Segments already using Ecozote®
Presentation and protective packaging
Technical inserts with precision contours, consistent aesthetics and guaranteed repeatability. The Ecozote® option allows sustainability criteria to be integrated into packaging requiring brand image or critical protection.
Logistics and transport
Trays, boxes and supports with impact absorption and low moisture retention, designed for returnable logistics chains. Weight reduction improves transport efficiency without compromising strength.
Electronics and equipment
Protection of boards and components with customised recesses. Ecozote® allows ESD zones to be integrated by combining materials or treatments in critical areas, without affecting overall performance.
Sports and leisure
Padding, protection, flooring and technical components with high elasticity and comfort. Discover examples at ZFoam Sport, where sustainability starts with the base material
A solution aligned with our strategy
At ZFoam, we have been working for years on the transformation of sustainable foams, with processes certified under ISO 14001 and ISCC+, and a firm commitment to reducing environmental impact. Ecozote® materials fit perfectly into our range of solutions with recycled content, both in new projects and in existing developments.
In addition, thanks to our CAD design, CNC machining, lamination and thermoforming capabilities, we can transform Ecozote® into ready-to-series solutions, from prototype to industrial production.
Would you like to try Ecozote® in your next development?
Send us your CAD drawing, sample or technical specification and we will help you choose the most suitable grade of Ecozote®.
We design the insert, validate its performance and manufacture the first prototype at our certified facilities.
Contact our technical team and discover how to transform your product with more sustainable materials.
